Mesh as a Particle Size Measure
, in , is a sieve-based unit that describes particle size by the in a , where higher mesh numbers correspond to smaller particles and lower mesh numbers to larger particles.
In , , and , mesh is a practical and widely used way to based on . A sieve labeled with a specific mesh number (for example, 100 mesh) has that many openings per inch; particles small enough to pass through those openings are considered smaller than that mesh size. This leads to an important practical convention: when someone says “100 mesh material”, it almost always means material that passes a 100-mesh screen, i.e. particles smaller than 100 mesh, not particles that are exactly 100 mesh in size.
To be more precise, are often described as mesh size groups, defined by two sieves. For example, the 50–100 mesh particle size group means particles that pass through a 50-mesh sieve but are retained on a 100-mesh sieve. In practical notation, this can be expressed as <50 mesh and >100 mesh, clearly indicating the upper and lower size limits. Understanding this convention is essential, because mesh numbers decrease as particle size increases, which can initially feel counter-intuitive. A 50–100 mesh fraction is therefore smaller than 50 mesh material and larger than 100 mesh material.
can be expressed in several equivalent ways:
- Mesh range:
- Inequality form:
- Micron range: approximately 300 µm down to 150 µm (depending on sieve standard)
Using micron values alongside mesh helps avoid ambiguity, especially when comparing data across laboratories, countries, or equipment standards. Below is a commonly used ****, suitable for and :
| US Mesh | Approx. Particle Size (micron) |
|---|---|
| 3.5 | 5600 |
| 4 | 4750 |
| 5 | 4000 |
| 6 | 3350 |
| 7 | 2800 |
| 8 | 2360 |
| 10 | 2000 |
| 12 | 1700 |
| 14 | 1400 |
| 16 | 1180 |
| 18 | 1000 |
| 20 | 850 |
| 25 | 710 |
| 30 | 600 |
| 35 | 500 |
| 40 | 425 |
| 45 | 355 |
| 50 | 300 |
| 60 | 250 |
| 70 | 212 |
| 80 | 180 |
| 100 | 150 |
| 120 | 125 |
| 140 | 106 |
| 170 | 90 |
| 200 | 75 |
| 230 | 63 |
| 270 | 53 |
| 325 | 45 |
| 400 | 38 |
| 450 | 32 |
| 500 | 25 |
| 625 | 20 |
An interesting and often overlooked detail is that , a widely used scientific unit conversion tool, includes mesh particle size conversions. The mesh definitions were written by Adrian Mariano, with contributions by Jean Louis, specifically to include mesh sizes—highlighting how established and standardized mesh usage is in technical fields.
In the , is used extensively for gold recovery, process control, and . Correctly understanding mesh sizes allows operators to match , , and to the , , , and for further recovery or refining. In short, mesh is not just a number—it is a practical language for controlling efficiency, recovery, and profitability in small- and operations.